Welded Stainless Steel Honeycomb Core for Structural Pieces in Electronic Cabinetry is welded of multiple corrugated stainless-steel sheets as per to accurate pre-determined cell size while the corrugating is processed on a gear press with the sheets delivery from a roller of rolled stainless-steel. Hexagonal cells for obtaining these strips are welded points between them. Spot welding device is three electrodes in the upper part, which carries five welding points across the width of the strip of corrugated sheet metal. Spot welding device filled with press and advance mechanisms. The core is used for the electronic cabinetry because of its unique sheilding performance, hot air penetration and high strength.

Specifications

Properties

Welded honeycomb core, no matter what material is, such as aluminum, stainless steel, steel, titanium etc, possesses better mechanical properties against regularly produced glued honeycomb core. So it performs significantly better again the common honeycomb bonded by adhesive on strength, modulus, corrosion resistance, dimensional stability etc. However, generally, these critical performance variables should be evaluated: material, airflow and attenuation.

1. Material Composition

Stainless steel grade should be considered according to the real application. Custom materials other than stainless steel are available upon request. Here are the parameters need to be evaluated:

Durability

Material type and grade is the first aspect to be evaluated then plating, discussed in depth later, can improve durability.

Weight

Material, structure and thickness of the material can affect the total part weight.

2. Corrosion resistance

Typically brass and stainless steel should be used in slashing environments. Plating or nonconductive surface coatings can improve corrosion resistance for all honeycomb types.

3. Shielding Performance

Different honeycomb core material offerings have different electrical performance, due to both inherent base material properties as well as the differing manufacturing processes used during honeycomb forming. Therefore, different EMI shielding performance may be realized. Shielding performance for different materials is ranked as brass, aluminum, steel and stainless steel. Plating can improve honeycomb shielding.

Specific attenuation requirements can be met through either plated or unplated alloys. Plating adds cost to the final product vent. Plating process for improving shielding is ranked as nickel, tin, tin-lead and zinc.

4. Airflow & Attenuation

Airflow and attenuation are inversely proportional. Infinitely large honeycomb cells result in infinitely small attenuation (and vice versa). Typically, as a design baseline, airflow performance requirements are calculated to meet thermal performance needs for the assembly that the vent is to be installed onto. Once airflow is determined, attenuation and other requirements can be evaluated. Standard cell sizes for honeycomb are 1/16", 1/8" and 1/4", with 1/8" being most common. Standard thicknesses are 1/4," 1/2" and 1," with 1/4" being most common.

With more than 20 years’ experience on designing and manufacturing honeycomb and metal product, Pasia Honeycomb Products Co. Ltd is versatile on supplying diversified honeycomb and sandwich products to clients of various industries including construction, transportation, marine, industrial equipment, decoration and so on. Honeycomb panels are applied and being applied in numerous fields, based on the best strength and weight ratio, extreme condition resistance such as high or low temperatures, humid or watery condition and so on, A+ fire rating, high tolerance on size, etc.

Pasia has put into significant capital on equipment investment to secure first class product fabrication. Until now, Pasia has already possessed the most advanced bending machine, panel shearing machine, digital controlled turret punch press, completely automatically controlled continuous paint coating production line and so on. It can not only mass produce flat panels, but also produce single curved, twist and all shapes of customized honeycomb panel. The production management is under ISO9001:2008 quality management system. Quality products have won good reputation in market with repeated orders from our customers. We have exported our products to Germany, Brazil, Mexico, Colombia, Korea, Singapore, Indonesia, Malaysia, Middle East, Uzbekistan, Russia, Ukraine, Australia, Algeria, etc. Large scale production, effective quality control system, complete local industry support and advanced cost control plan make Pasia capable of providing top-quality structural panels in wide variety of styles, designs and materials at competitive pricing.

The company is now performing as a fast developing manufacturer on R&D, designing, manufacturing and sales of honeycomb products including aluminum or stainless steel, paper, Aramid, PP plastic honeycomb core and their panels, stone honeycomb panels, innovation honeycomb products, customized honeycomb products including section inserted, painted, powder coated, oversized, special shape panels, parts based on CAD drawing and so on.

Please contact with us if there is any queries on product, process, property and so on. We will try our every best to deliver our quality goods and services of your expection or beyond your expectation.